Maintenance & Repair Product


  • Continuous Wires

    Open arc self shielded wire for crack – free joining and build up applications

    Applications:

    • Joining of crane jibs
    • Truck chassis & heavy equipment maintenance

    Typical Mechanical Properties:
    Tensiles Strength: 49 Kg/mm2
    (70,000 psi)

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  • Continuous Wires

    Open arc self-shielded flux cored wire for high strength similar and dissimilar joining of low, medium carbon and low alloy steels

    Applications:

    • For repair and joining applications on “difficult” steels, low and high alloy steels and manganese steels
    • Also, suitable for use as intermediate or cushion layers below wear resistant weld overlay

    Typical Mechanical Properties:
    Tensile Strength: 65 Kg/mm2
    (92,000 psi)

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  • Continuous Wires

    Open arc self-shielded flux cored continuous wire for impact and compressive load applications

    Applications :

    • For rebuilding and reclamation of chain guide rolls
    • Worn parts on bulldozers
    • Rebuilding of large, severely worn parts

    Typical Mechanical Properties:
    Hardness: 25 to 35 HRc (3 layer)

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  • Continuous Wires

    Open arc self-shielded flux cored wire with excellent resistance to impact and work hardening capability

    Applications:

    • For buttering layers prior to hard overlays and wear-preventive coating of crane rollers
    • Crusher cylinders
    • Shovel buckets
    • Mobile crane rails
    • Rail points
    • Coupling of rolling mill extensions
    • Shovel teeth

    Typical Mechanical Properties:
    Hardness:
    As Deposited: 90 HRb (3 layer)
    Work Hardened: 42 HRc (3 layer)

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  • Continuous Wires

    Open arc self shielded continuous wire designed to resist impact, galling and pressure

    Applications:

    • Drive sprockets
    • Crusher rolls and jaws
    • Track pads
    • Hammers
    • Dozer blades

    Typical Mechanical Properties:
    Tensile Strength: 55 Kg/mm2
    (78,000 psi)

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  • Continuous Wires

    Open arc self-shield metal wed wire for hardfacing applications in construction and mining industries

    Applications:

    • Excavator teeth
    • Dredger buckets
    • Crushers
    • Augers
    • Conveyor parts
    • Scrapper bars
    • Exhaust blades

    Typical Mechanical Properties:
    Hardness: 50 – 58 HRc (3 layer)

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  • Continuous Wires

    Open arc self-shielded flux cored wire for severe wear by fine particle abrasion or erosion under moderate impact

    Applications:

    For wear protection of steel components in brick and tile, quarry and dredging industry :

    • Pug mill augers and segments
    • Press screw heads
    • Humidifier paddles and segments
    • Mixer blades and scrapers
    • Trencher teeth
    • Draught fans
    • Catchment pumps
    • Drag chains
    • Wear plates
    • Press screws
    • Conveyors etc

    Typical Mechanical Properties:
    Hardness: 62 – 67 HRc (2 layer)

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  • Continuous Wires

    Open arc self-shielded Alloy wire containing niobium carbides for severe abrasive and erosive wear at elevated temperatures

    Applications:

    • For wear-protective coating of carbon steels, low or high alloy steels and 14% Mn steels
    • Also for wide range of steel components subject to severe abrasion or erosion by mineral particles, sand, rocks, coal / coke and cement industries,pneumatic conveyor systems, mixer blades, pump impellers, excavator bucket teeth, conveyor chutes, concrete mixers, asphalt handling etc

    Typical Mechanical Properties:
    Hardness: 60 – 68 HRc

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  • Continuous Wires

    Open arc self-shield flux cored wire with outstanding abrasive wear resistance even at elevated temperatures

    Applications:

    • Sinter handling equipment
    • Coke pusher shoes
    • Clinker conveyer chains
    • Hot slag conveyers
    • Billet conveyer guide

    Typical Mechanical Properties:
    Hardness: 58 – 64 HRc (3 layer)

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  • Continuous Wires

    Open arc self-shielded flux cored wire for wear-facing against abrasion and impact

    Applications:

    • For multi-pass intermediate layers and anti-wear coating on roller press rolls
    • Crushers
    • Tie tamping tools
    • Cane knives
    • Shredders
    • Shovel buckets
    • Augers & scraper blades etc

    Typical Mechanical Properties:
    Hardness: 52 – 58 HRc

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  • Continuous Wires

    Open arc self shielded continuous wire designed to withstand abrasion and moderate impact

    Applications:

    • Crusher parts
    • Conveyor screws
    • Mantles
    • Mill guides
    • Agitators
    • Mixer blades
    • Dozer blades
    • Bucket teeth
    • Mill hammers

    Typical Mechanical Properties:
    Hardness: 50 – 60 HRc (3 layer)

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  • Continuous Wires

    Open arc self-shielded continuous wire for anti-spalling deposit with excellent cushioning, good impact resistance and high compressive strength

    Applications:

    • For rebuilding and reclamation of chain guide rolls
    • Worn parts on bulldozers
    • Rebuilding of large severely worn parts

    Typical Mechanical Properties:
    Hardness: 25 – 35 HRc (3 layer)

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  • Continuous Wires

    Open arc self-shield flux cored wire for joining and build up applications

    Applications:

    • Joining of crane jibs
    • Truck chassis & heavy equipment maintenance

    Typical Mechanical Properties:
    Tensile Strength: 49 Kg/mm2
    (69,000 psi)

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  • Continuous Wires

    Open arc self-shield continuous wire for build-up of table and roller liners

    Applications:

    • Coal mill crusher hammers
    • Table liners
    • Rolls and roller liners in cement plants as well as thermal power stations

    Typical Mechanical Properties:
    Hardness: 56 – 62 HRc

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  • Continuous Wires

    Open arc self-shield flux cored wire with excellent resistance to serve abrasion and erosion at elevated temperature

    Applications:

    • Steel components subject to severe abrasion and/or erosion by mineral particles
    • Sand
    • Rocks
    • coal/coke
    • Other applications include wear protection of pneumatic conveyor systems, mixer blades, pump impellers, excavator bucket teeth, conveyor chutes, concrete mixers, asphalt handling etc

    Typical Mechanical Properties:
    Hardness: 60 – 68 HRc
    (3 layer hardness)

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  • Continuous Wires

    High alloyed flux core wire for welding dissimilar steels and unknown steels

    Applications:

    • Bearing housings
    • Gears
    • Jaw crushers plates
    • Chains
    • Apron feeders
    • Baffle plates etc

    Typical Mechanical Properties:
    Tensile Strength: 78 Kg/mm2
    (1,10,000 psi)

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  • Continuous Wires

    Open arc self-shielded flux cored wire for joining and build up applications

    Applications:

    • Joining of crane jibs
    • Truck chassis & heavy equipment maintenance

    Typical Mechanical Properties:
    Hardness: 85 – 90 HRb
    Tensile Strength: 52 Kg/mm2
    (73,000 psi)

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  • Continuous Wires

    Open arc self-shielded continuous wire having resistance to high impact and compression

    Applications:

    • Track pads
    • Crusher hammer
    • Blow bars
    • Bucket
    • Track roller

    Typical Mechanical Properties:
    Hardness (As Deposited) : 16 – 25 HRc (3 layer)
    Work Hardened : 32 – 47 HRc (3 layer)

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  • Continuous Wires

    Open arc self-shielded continuous wire with high resistance to impact and pressure

    Applications:

    • For multi-pass intermediate layers
    • Anti-wear coatings
    • Joining thick steel parts of dissimilar composition railway points
    • Curved tramlines
    • Crusher bars and jaws
    • Gyratory crusher cones
    • Hydro-turbines
    • Cylindrical crusher jaws
    • Drive sprockets
    • Rolling mill guides

    Typical Mechanical Properties:
    Hardness:
    As Deposited: 85 – 95 HRb (3 layer)
    Work Hardened: 25 – 32 HRb (3 layer)

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  • Continuous Wires

    Open arc self-shielded continuous wire with outstanding abrasive wear resistance at elevated temperature

    Applications:

    • Sinter handling equipment
    • Coke pusher shoes
    • Clinker conveyer chains
    • Hot slag conveyers
    • Billet conveyer guide

    Typical Mechanical Properties:
    Hardness : 58 – 65 HRc (2 layer)

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  • Continuous Wires

    Open arc self-shielded flux cored wire with good resistance to impact and compressive load upto 500 deg C

    Applications:

    • For wear protective coating on
    • Drill bits
    • Grab buckets
    • Dragline teeth
    • Leading edges
    • Crusher hammers
    • Strikers
    • Ground augers
    • Gravel pumps
    • Conveyor screws
    • Hot sand chutes
    • Hot slag handling equipment
    • Casting or billet handling machines
    • Brick and tile Moulds

    Typical Mechanical Properties:
    Hardness: 52 – 58
    HRc (3 layer)

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  • Continuous Wires

    Open arc self-shielded flux cored wire with superior resistance to 2-body abrasion and low-to-medium impact

    Applications:

    For wear preventive protection of parts in

    • Quarry
    • Cement
    • Sand and gravel
    • Dredging
    • Foundry industries:
    • Pump impellers
    • Dredge cutters
    • Rolls
    • Crusher pinions and grinders
    • Cement conveyor screws
    • Hydro-pulpers
    • Bucket shovel teeth and edges
    • Dragline parts
    • Chutes
    • Mixer arms
    • Scraper blades
    • Screws

    Typical Mechanical Properties:
    Hardness: 50 – 58 HRc
    (3 layer )

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  • Continuous Wires

    Open arc self-shielded flux cored wire with excellent resistance to 3-body abrasion and moderate-to-heavy impact

    Applications:

    For wear protective coatings of

    • Screw conveyors
    • Clay crusher cylinders
    • Conveyor chains
    • Waste disposal crusher hammers
    • Crusher bars
    • Tractor rollers and idlers etc

    Typical Mechanical Properties:
    Hardness: 45 – 55 HRc (2 layer)

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  • Continuous Wires

    Open arc self-shielded flux cored wire for joining, fillet welding and build-up applications

    Applications:

    • Repairs to machine bases
    • Housings
    • Tanks
    • Agricultural equipment maintenance of heavy mining and construction equipment
    • Fabrication of wear parts

    Typical Mechanical Properties:
    Hardness: 20 – 32 HRc

    Tensile Strength: 58 Kg/mm2 (82,000 psi)

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  • Continuous Wires

    FCAW Wire for Drop Forging Tools & Dies

    Applications:

    • Build-up of drop forging dies and tools
    • Repair of worn-out profiles
    • Salvage of undersized die-blocks
    • Repair of hot working tools and impressions
    • Drop forging dies
    • Punches
    • Inserts & other components

    Typical Mechanical Properties:
    Hardness: 40 – 46 HRc (as welded)
    38 – 45 HRc (after tempering at 550-600 °C for 1hr per inch job thickness)

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  • Hardfacing

    Open arc self-shield continuous wire for build-up of table and roller liners

    Applications:

    • Coal mill crusher hammers
    • Table liners
    • Rolls and roller liners in cement plants as well as thermal power stations

    Hardness: 56 – 62 HRc

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