Fabrication

Fabrication

EWAC offers wide range of steels, stainless steels, special alloy fabrication consumables in the form of arc welding electrode, TIG filler rod, MIG wire

  • ZuperMig 71T1

    Steel

    Flux-Cored Gas Shielded Continuous Welding Wire
    All positions Flux-Cored Gas Shielded Continuous Welding Wire for fabrication of low carbon and low alloy steels. This combines the high deposition rate of flux cored wire with the high efficiencies of solid wire. Providing an ex ceptionally smooth, stable arc, low spatter and minimal slag coverage. The ZuperMag E71T-1 is used in shipbuilding, machinery, bridges, structural fabrications, automated or robotic welding. Suitable for mild steel or high grade high tensile steels such as pressure vessels, offshore drilling platforms, pipelines, railway wagons, machinery and automobiles etc.

    Typical Mechanical Properties

    Yield Strength: 450MPa
    Tensile Strength: 520MPa
    Elongation (L=4D): 28%

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  • Zuperfab 7018

    Steel

    ZUPERFAB 7018 is a basic coated, hydrogen controlled iron powder electrode designed for welding in all positions. It gives tough, crack resistant weld on mild and low alloy steels. It deposits good radiographic quality welds and is ideal for welding resistant structures where stresses cannot be avoided.

    Classifications: SFA/AWS A5, 1:E7018, EN ISO 2560 – A:E 42 3 B 32 H5
    Approvals: DNV

    Welding Polarity: AC, DC+
    Diffusible Hydrogen: < 5.0 ml/100g Alloy Type: C-Mn
    Coating Type: Basic

  • Zuperfab 6013

    Steel

    ZUPERFAB 6013 is a medium heavy rutile coated mild steel electrode designed for welding of unalloyed structural steels in all positions. The electrode gives smooth radiographic quality weld with low spatter and smoke. Slag is self detachable and the bead shape is uniform and finely rippled.

    Classifications: SFA/AWS A5, 1:E6013, EN ISO 2560 – A:E 38 0 RC 11, IS 814:ER4212X
    Approvals:DNV

    Welding Polarity: AC, DC+
    Alloy Type: C-Mn
    Coating Type: Rutile

  • ZuperFab E308-16 AC/DC+

    Stainless Steel

    An Advanced Electrode for highest Quality Welding of Stainless Steel type AISI 304 and Equivalent Grades.

    Principal Applications:

    For joining and cladding applications on 18 Cr/ 8 Ni type stainless steels with normal carbon content.

    Typical All-weld Chemistry (Wt%)

    C Mn Si Cr Ni S P Cu
    0.04 0.75 0.50 19.00 9.50 0.02 0.03 0.02

    Typical Mechanical Properties:
    Tensile Strength : 590 MPa
    Elongation (L=4D) : 40%

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  • ZuperFab E308L-16 AC/DC+

    Stainless Steel

    An Advanced Electrode for highest Quality Welding of Stainless Steel type AISI 304, AISI 304L and Equivalent Grades.

    Principal Applications:

    For joining and cladding applications on 18 Cr/ 8 Ni type stainless steels with normal or extra low carbon content.

    Typical All-weld Chemistry (Wt%)

    C Mn Si Cr Ni S P Cu
    0.03 0.80 0.50 19.00 9.50 0.02 0.03 0.02

    Typical Mechanical Properties:
    Tensile Strength : 550 MPa
    Elongation (L=4D) : 40%

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  • ZuperFab E309 – 16 AC/DC+

    Stainless Steel

    An Advanced Electrode for highest Quality Welding of Stainless Steel type AISI 309 and for Welding Carbon Steel to Stainless Steel type AISI 304 and Equivalent Grades.

    Principal Applications:

    For joining and cladding applications on 25 Cr/ 12 Ni type stainless steels and for welding dissimilar steels such as joining 18 Cr/ 8 Ni type stainless steels for Plain Carbon or Low Alloys Steels. Also useful for depositing ‘barrier’ layer on Plain Carbon Steels prior to overlay with Cr/Ni containing stainless Steels.

    Typical All-weld Chemistry (Wt%)

    C Mn Si Cr Ni S P Cu
    0.05 0.75 0.50 23.00 13.00 0.02 0.03 0.20

    An Advanced Electrode for highest Quality Welding of Stainless Steel type AISI 309 and for Welding Carbon Steel to Stainless Steel type AISI 304 and Equivalent Grades.

    Typical Mechanical Properties:
    Tensile Strength : 590 MPa
    Elongation (L=4D) : 35%

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  • ZuperFab E309L – 16 AC/DC+

    Stainless Steel

    An Advanced Electrode for highest Quality Welding of Stainless Steel type AISI 309L and for Welding Carbon Steel to Stainless Steel type AISI 304 and Equivalent Grades.

    Principal Applications:

    For joining and cladding applications on 25 Cr/ 12 Ni type stainless steels and for welding dissimilar steels such as joining 18 Cr/ 8 Ni type stainless steels for Plain Carbon or Low Alloys Steels. Also useful for depositing ‘barrier’ layer on Plain Carbon Steels prior to overlay with Cr/Ni containing stainless Steels.

    Typical All-weld Chemistry (Wt%)

    C Mn Si Cr Ni S P
    0.03 0.80 0.30 23.00 13.50 0.02 0.03
    Cu
    0.20

    Typical Mechanical Properties:
    Tensile Strength : 580 MPa
    Elongation (L=4D) : 35%

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  • ZuperFab E309Mo-16 AC/DC+

    Stainless Steel

    An Advanced Electrode for highest Quality Welding of Carbon Steels to Molybdenum-Containing Austenitic Stainless Steel of type AISI 316 Mo and Equivalent Grades.

    Principal Applications:

    For joining and cladding applications on 18 Cr/ 12 Ni/ 2 Mo type stainless steels, and to deposit the ‘barrier’ layer for Molybdenum – containing stainless overlays on carbon steels.

    Typical All-weld Chemistry (Wt%)

    C Mn Si Cr Ni S P Cu
    0.04 0.80 0.30 22.5 13.00 0.02 0.03 0.20
    Mo
    2.50

    Typical Mechanical Properties:
    Tensile Strength : 580 MPa
    Elongation (L=4D) : 35%

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  • ZUPERFAB E310 – 16

    Stainless Steel

    ZUPERFAB 310-16 is a Stainless Steel electrode depositing fully austenitic weld metal for SMAW of 25Cr-20Ni type steels

    Typical Weld Metal Chemistry (W%) :

    C Mn Si Cr Ni S P
    0.15 1.80 0.50 26.00 21.00 0.02 0.03
    Mo
    0.2

    All Weld Mechanical Properties :

    • YS(N/mm2) 430
    • UTS (N/mm2) 60
    • Elongation 3
  • ZuperFab E316 – 16 AC/DC+

    Stainless Steel

    An Advanced Electrode for highest Quality Welding of Stainless Steel type AISI 316 and Equivalent Grades.

    Principal Applications:

    For joining and cladding applications on 18 Cr/ 12 Ni/ 2 Mo type stainless steels with normal carbon content.

    Typical All-weld Chemistry (Wt%)

    C Mn Si Cr Ni S P Cu
    0.04 0.75 0.30 18.00 12.00 0.02 0.03 0.20
    Mo
    2.20

    Typical Mechanical Properties:
    Tensile Strength : 570 MPa
    Elongation (L=4D) : 35%

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  • ZuperFab E316L – 16 AC/DC+

    Stainless Steel

    An Advanced Electrode for highest Quality Welding of Stainless Steel type AISI 316, AISI 316L and Equivalent Grades.

    Principal Applications:

    For joining and cladding applications on 18 Cr/ 12 Ni/ 2 Mo type stainless steels with normal or extra low carbon content.

    Typical All-weld Chemistry (Wt%)

    C Mn Si Cr Ni S P Cu  
    0.03 0.80 0.60 18.00 12.00 0.02 0.03 0.20  
    Mo
    2.30

    Typical Mechanical Properties:
    Tensile Strength : 550 MPa
    Elongation (L=4D) : 35%

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  • Zuperfab E347 – 16 AC/DC+

    Stainless Steel

    An Advanced Electrode for highest Quality Welding of Stainless Steel type AISI 321, AISI 347 and Equivalent Grades.

    Principal Applications:

    For joining and cladding applications on 18 Cr/ 8 Ni type stainless steels with normal carbon content or those ‘ stabilised’ with Titanium or Coiumbium additions

    Typical Weld Metal Chemistry (W%) :

    C Mn Si Cr Ni S P
    0.035 0.80 0.30 19.50 9.80 0.10 0.02
    Cb
    0.50

    Typical Mechanical Properties:
    Tensile Strength : 580 MPa
    Elongation (L=4D) : 35%

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  • EWAC E309 LT1

    Stainless Steel

    A flux – cored gas shielded wire for corrosion resistant joining of wide grades of stainless steels to dissimilar steels

    Typical Application

    For joining Stainless Steels of type 18Cr/8Ni with other dissimilar Steels. Also Suitable as a buffer layer for cladding.

    Typical Characteristics:

    Typical All Weld Chemistry (Wt%)

    C Mn Si Cr Ni
    0.03 1.50 0.30 24.0 13.00
  • EWAC E308 LT1

    Stainless Steel

    A flux – cored gas shielded wire for welding stainless steels of type 18Cr / 8Ni such as AISI 304/304L Optimum ferrite content of weld deposit assures excellent corrosion resistance without cracking

    Typical Application

    For joining & cladding applications on 18Cr – 8Ni type of stainless steel with low or normal carbon content.

    Typical All Weld Chemistry (Wt%)

    C Mn Si Cr Ni
    0.03 1.50 0.30 19.0 10.00
  • CPGW 068

    Special Alloys

    An advanced Nickel-Chromium-Molybdenum alloy electrode for resistance to severe corrosion and thermal cycling

    Principal Applications:

    For joining and cladding applications on 18 Cr/ 8 Ni type stainless steels with normal carbon content.

        •  Joining & cladding of high-strength, high heat and corrosion resistant Ni-based alloys of similar composition.
        • Joining of high-tensile 5-9% Nickel Steels & Nitrogen-baring Duplex Stainless Steels employed in chemical industry and sea water application.
        • Dissimilar joining of above materials to ferritic, austenitic and mild / low alloys steels for applications demanding resistance to corrosion and thermal cycling.

    Typical All-weld Chemistry (Wt%)

    C S Mn Si Cr Mo Nb Fe Ni
    0.025 0.01 0.30 0.48 21.3 9.3 3.6 0.8 Bal

    Typical Mechanical Properties:
    Tensile Strength:800MPa
    Elongation (L=4D):35%

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  • ERNiCrMo – 4

    Special Alloys

    Nickel- alloy bare wire is used for GMAW, GTAW.

    Principal Applications:

    Welding of steels with similar chemical composition as well as dissimilar materials of nickel base alloys, steels, and stainless steels. Excellent resistance to stress corrosion cracking, pitting, and crevice corrosion, thus, it is often used for cladding.

    CHEMISTRY OF WELD METAL – TYPICAL (PERCENT)

    C Mn Fe P S Si Cu Ni Co Cr
    0.02 1.0 4.0-7.0 0.04 0.03 0.08 0.50 Rem 2.50 14.5-16.5
    Max Max Max Max Max Max Max
    Mo V W
    15.0-17.0 0.35 3.0-4.5
    Max

    Typical Mechanical Properties:
    Tensile Strength:800MPa
    Elongation (L=4D):35%

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  • ERNiCrMo – 10 Bare Wire

    Special Alloys

    Nickel- alloy bare wire is used for GMAW, GTAW.

    Principal Applications:

    Welding of steels with similar chemical composition as well as dissimilar materials of nickel base alloys, steels, and stainless steels. Excellent resistance to stress corrosion cracking, pitting, and crevice corrosion, thus, it is often used for cladding.

    CHEMISTRY OF WELD METAL – TYPICAL (PERCENT)

    C Mn Fe P S Si Cu Ni Co Cr
    0.015 0.5 2.0-6.0 0.02 0.01 0.08 0.50 Rem 2.50 20-22.5
    Max Max Max Max Max Max Max
    Mo V W
    12.5-14.5 0.35 2.5-3.5
    Max

    Typical Mechanical Properties:

    Condition UTS, MPa EL%
    As welded 690 38
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  • ERNiCrMo – 14 Bare Wire

    Special Alloys

    Nickel- alloy bare wire is used for GMAW, GTAW.

    Principal Applications:

    Welding of steels with similar chemical composition as well as dissimilar materials of nickel base alloys, steels, and stainless steels. Excellent resistance to stress corrosion cracking, pitting, and crevice corrosion, thus, it is often used for cladding.

    CHEMISTRY OF WELD METAL – TYPICAL (PERCENT)

    C Mn Fe P S Si Cu Ni Al Ti
    0.01 1.0 5.0 0.02 0.08 0.08 0.50 Rem 0.50 0.25
    Max Max Max Max Max Max Max Max Max
    Mo Cr W
    15.0-17.0 19.0-23.0 3.0-4.4

    Typical Mechanical Properties:

    Condition UTS, MPa EL%
    As welded 760 35
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